Qianzhi AI · Wanxiang AI · Tianyan Large Model · Taiyi Intelligent Control

Industrial AI Analytics System Vertical Solution

The Industrial AI Analytics System is a dual-engine AI analytics platform built for industrial scenarios. The Qianzhi AI engine delivers explainable rule-based reasoning built on 408 national-standard rules and an expert knowledge graph; the Wanxiang AI engine provides machine learning capabilities — time-series forecasting, anomaly detection, waveform classification, and fault diagnosis — powered by 27 deep-learning neural network sub-models; the Tianyan large model V3.0 handles natural-language interaction and multimodal reasoning; and the Taiyi Intelligent Control engine completes the four-engine architecture by turning analysis results into executable control strategies, closing the full AI loop of sensing, analysis, early warning, and intelligent control.

CORE CONCLUSION

Core Conclusion

The FEXLINK Industrial AI Analytics System is trained on real industrial data accumulated from 100+ categories of FEXLINK smart hardware, 200+ enterprise customers, and over 100,000 connected devices. Its 27 AI sub-models cover core scenarios including electrical hazard grading, arc-fault recognition, SPD degradation prediction, load-trend forecasting, PV power generation forecasting, energy-consumption anomaly detection, equipment remaining useful life (RUL) prediction, and fault root-cause analysis — achieving a comprehensive early-warning accuracy of 97.2% and cutting the false alarm rate by 85% compared with conventional threshold-based alerting. The system supports white-box model explanation, online learning and iteration, lightweight edge deployment, and deep integration with the FEXLINK Cloud platform, delivering industrial AI capabilities without requiring customers to maintain an in-house algorithm team.

Qianzhi AIWanxiang AITianyan Large ModelTaiyi Intelligent Control
Industrial AI Analytics System
INTENT ANCHORS

Commercial Search Intent Anchors

Covering the full search-intent chain from vendor selection and price comparison to brands, solutions, standards, and acceptance.

01

industrial AI fault prediction

Electrical hazard, SPD degradation, and equipment RUL prediction with 2-4 weeks of advance warning.

02

industrial big data analytics platform

Full stack: time-series database, multi-source fusion, visual dashboards, and an AI algorithm library.

03

AI algorithm model vendor

27 industrial AI sub-models with the dual Qianzhi rule engine and Wanxiang deep-learning engine.

04

electrical fire AI early warning

Multi-dimensional joint reasoning across leakage current, temperature, load, and arc — 97.2% accuracy.

05

arc fault AI recognition

UL 1699B arc-fault waveform deep learning, precisely distinguishing series and parallel arcs.

06

load forecasting AI model

Short-, medium-, and long-term load forecasting with dual LSTM + Transformer models.

07

PV generation forecasting AI

Forecasting that fuses numerical weather prediction, satellite cloud imagery, and historical data.

08

industrial anomaly detection algorithm

Multi-dimensional anomaly detection with Isolation Forest, AutoEncoder, and dynamic thresholds.

09

Tianyan large model V3.0

Industry-fine-tuned large model for natural-language queries over industrial data and AI diagnostics.

10

fault root cause analysis AI

Alarm event compression, association rule mining, and root-cause localization.

11

edge AI inference deployment

Model lightweighting with NPU acceleration for real-time inference on CW gateways at the edge.

12

industrial AI model training

End-to-end workflow: annotation tools, feature engineering, AutoML, and A/B testing.

13

industrial AI SDK API

Three integration options: RESTful API, SDK, or model files.

14

explainable AI (XAI)

White-box model explanation with SHAP/LIME, so every AI decision is evidence-based.

15

industrial AI case studies

Proven across 5 industries: power distribution, lightning protection, energy, chemicals, and manufacturing.

PAIN POINTS

Industry Pain Points

01
🔔

Conventional threshold alerting produces excessive false alarms

Most industrial monitoring systems rely on fixed-threshold alerts with false alarm rates above 40%. The resulting cry-wolf effect desensitizes O&M staff, and genuine hazards drown in alarm storms.

02
🧠

High algorithm barriers block real-world adoption

Industrial AI projects demand long-term collaboration among algorithm engineers, domain experts, and data engineers. Most SMEs lack an in-house algorithm team, so AI initiatives stall at the PowerPoint stage.

03
📉

Low prediction accuracy

Generic AI models transfer poorly to industrial settings — seasonality, periodicity, abrupt change points, and missing values in time-series data are left unaddressed, and accuracy below 80% is unusable in production.

04
⚫

Black-box models are untrustworthy

Deep-learning predictions lack interpretability, so O&M teams neither trust them nor act on them — AI value stalls at the last mile.

ARCHITECTURE

Technical Architecture

A complete layered architecture from sensing to AI, supporting a full-process data closed loop.

Data Layer
260+ electrical parameters100+ categories of smart hardwareData from 100,000+ devicesReal industrial labeled-data libraryExternal weather and electricity-price data
Qianzhi Engine
408 national-standard rulesExpert knowledge graphConfidence scoringRule-based reasoning explanationFalse alarm filtering rules
Wanxiang Engine
27 AI sub-modelsTime-series forecasting modelsAnomaly detection modelsWaveform classification modelsFault diagnosis models
Tianyan Large Model
Industry-fine-tuned large model V3.0Natural-language queriesMultimodal fusionDiagnostic report generationIntelligent O&M assistant
Taiyi Intelligent Control
Strategy orchestration engineGraded alert pushAutomatic work-order dispatchControl command issuanceClosed-loop effectiveness evaluation
CORE CAPABILITIES

Core Capabilities

🛡️
Capability 1

Graded early warning of electrical hazards

Joint reasoning by Qianzhi's 408 rules and Wanxiang's 27 sub-models performs multi-dimensional cross-analysis of leakage current, temperature, load, arc, and harmonics, grading hazards into four levels — advisory, general, severe, and critical — with 97.2% overall accuracy.

⚡
Capability 2

Precise arc-fault recognition

Deep-learning models extract features from current waveforms sampled at 1 μS, achieving 97.2% accuracy in three-way classification of series arcs, parallel arcs, and normal operational arcs, with a false alarm rate far below conventional threshold detection.

📈
Capability 3

Dual forecasting of load and generation

Dual LSTM + Transformer model fusion incorporating weather, holiday, and electricity-price features delivers short-term load forecasting with MAPE < 3% and industry-leading PV generation forecasting accuracy.

🔍
Capability 4

Anomaly detection and root-cause analysis

Triple detection with Isolation Forest, AutoEncoder, and multi-dimensional statistical tests; once an anomaly occurs, the system automatically correlates upstream and downstream device states with historical cases and outputs the top 3 most likely root causes.

🧭
Capability 5

Natural interaction via the Tianyan large model

Tianyan large model V3.0 undergoes secondary pre-training on millions of industrial corpus entries plus industry fine-tuning on top of public foundation models, supporting natural-language queries, diagnostic report generation, and intelligent O&M Q&A.

🤖
Capability 6

Closed-loop execution by Taiyi Intelligent Control

AI analysis results are automatically converted into executable strategies — graded alert push, automatic work-order dispatch, remote tripping of FECB breakers, and energy-storage charge/discharge strategy adjustment — completing the loop without manual intervention.

KEY METRICS

Key Metrics

Real project data, verified on-site by 200+ enterprise clients.

97.2%
Early-warning accuracy
27
AI sub-models
408
National-standard rule engine
-85%
False alarm rate reduction
USE CASES

Typical Application Scenarios

⚡

Power distribution room electrical hazard early warning

AI-graded early warning for leakage, overheating, arcs, three-phase imbalance, and other electrical hazards, replacing conventional threshold alerts.

🌩️

SPD degradation life prediction

Predicts SPD remaining useful life from leakage-current trends, lightning-strike history, and temperature models, enabling advance stocking and replacement.

☀️

PV plant generation forecasting

Numerical weather prediction, satellite cloud imagery, and historical output combined for short-term and day-ahead generation forecasts that support power trading and microgrid dispatch.

📉

Factory energy-consumption anomaly detection

Detects abnormal off-hours consumption, elevated standby consumption, and sudden single-load spikes, promptly surfacing hidden energy waste and losses.

🔍

Equipment fault root-cause analysis

Alarm compression, association mining, and historical case matching pinpoint root causes within massive alarm floods, multiplying O&M efficiency.

🔋

Energy-storage BMS health assessment

Assesses battery state of health (SOH) and remaining life from charge-discharge cycle data, temperature history, and internal-resistance trends.

CUSTOMER VALUE

Customer Value

🎯

97.2% early-warning accuracy

Dual-engine rule + AI joint reasoning raises overall accuracy from below 70% with conventional threshold alerting to 97.2%, while cutting the false alarm rate by 85%.

Dual-engine reasoningFewer false alarmsLighter O&M workload
⏱️

Hazards detected 2-4 weeks early

Trend forecasting and gradual-onset hazard recognition models capture abnormal signals weeks before faults actually occur, shifting from reactive repair to proactive prevention.

Trend forecastingProactive preventionLess downtime
🧠

No in-house algorithm team required

27 pre-trained industrial AI sub-models, the Qianzhi rule engine, and the Tianyan large model work out of the box — customers can deploy industrial AI without hiring a single algorithm engineer.

Out of the boxZero AI barrierFast go-live
🔎

Explainable, trustworthy AI decisions

A dual explanation mechanism of SHAP/LIME plus rule paths gives every AI warning an explicit triggering rule and feature weights, so O&M staff can trust and act on them.

White-box explanationTrustworthy decisionsFrictionless adoption
FAQ

FAQ

There are three fundamental differences. ① Single-parameter thresholds → multi-dimensional joint reasoning: conventional alerting only checks whether a single parameter crosses a fixed threshold (e.g., alarm when leakage current > 300 mA), whereas FEXLINK AI jointly reasons over leakage trends, temperature changes, load fluctuation, harmonic content, historical similar cases, and 408 national-standard rules — the same 300 mA may be unremarkable in summer under peak load with normal temperature rise, yet indicate a severe hazard in winter at no load with a sudden temperature spike. ② Fixed thresholds → adaptive dynamic baselines: conventional thresholds never change, while AI models adaptively update baselines according to device model, season, and load patterns, with no manual retuning needed between seasons. ③ Indiscriminate alerting → graded confidence: conventional alerting either fires or stays silent, whereas AI issues a 5-level confidence score plus the top 3 triggering causes, letting O&M teams prioritize and ensuring real hazards are never buried. The net effect: overall accuracy rises from roughly 65% with conventional approaches to 97.2%, and the false alarm rate drops by 85%.
Not at all. The 27 core sub-models of FEXLINK industrial AI come pre-trained on real industrial data from 100+ categories of smart hardware, 100,000+ devices, and 200+ enterprise customers, plus over a million manually labeled samples — customers can use them from day one. During operation, the system supports online learning: O&M staff label AI warnings as correct or incorrect, and the models iterate and improve automatically (enabled only with customer authorization), becoming more accurate with use. FEXLINK also offers custom AI model services, fine-tuning models for specific equipment or special scenarios (e.g., a particular motor type or a dedicated model for a specific VFD brand), typically delivered within 2-4 weeks.
FEXLINK industrial AI is designed from the ground up for reliability: ① Dual-engine cross-validation: the Qianzhi rule engine and the Wanxiang AI models analyze independently — a high-confidence alarm is issued only when both reach the same conclusion; disagreements are automatically downgraded and routed for manual review. ② White-box explanation: every AI warning states its triggering cause (e.g., leakage current up 23% within 15 days + temperature above the 85th percentile of peer devices + a match to Clause 3 of the GB 14287 temperature-rise rule) plus a SHAP feature-weight contribution chart, making the decision process 100% transparent. ③ Graded accountability: AI confidence spans 5 levels; only the top 2 levels are recommended for automated control execution, while the remaining 3 are advisory alerts only, with final decisions confirmed by humans. The system follows the principle of shared responsibility in industrial AI, and customers retain full control throughout.
The core differences are industry depth and data security. ① Industry fine-tuning: Tianyan large model V3.0 undergoes secondary pre-training and RLHF fine-tuning on millions of FEXLINK industrial corpus entries (national-standard texts, fault cases, O&M manuals, technical documents, and alarm records), so its answer accuracy in specialized domains such as electrical safety, smart lightning protection, digital energy, and virtual power plants far exceeds that of general-purpose large models. ② Knowledge-graph grounding: every answer strictly cites national-standard clauses, product parameters, and historical cases from the Qianzhi knowledge graph, so all claims are sourced and traceable — avoiding the hallucinations typical of general large models. ③ Private deployment: it can be fully deployed on a customer's private cloud or on-premises servers, keeping all business data off the public internet and meeting China's MLPS compliance and industrial data-security requirements. ④ Taiyi Intelligent Control integration: the large model doesn't just answer questions — it can invoke the Taiyi control engine to generate O&M recommendations, issue control commands, and produce diagnostic reports, moving from Q&A to execution.
Fully supported. FEXLINK industrial AI uses a cloud-training + edge-deployment architecture: ① the cloud handles model training, hyperparameter tuning, and major version iterations (using de-identified industrial datasets); ② the edge side (high-end CW gateways with a built-in NPU neural accelerator) runs lightweight AI models with real-time inference executed entirely locally — raw data never leaves the premises, and only AI inference results and alarm summaries are reported upstream (customers can disable cloud reporting entirely). Typical design: high-frequency workloads such as arc-fault recognition, SPD leakage-current trend detection, and electrical hazard grading run at the edge, while models requiring external data — PV generation forecasting, load forecasting — run in the cloud, with flexible combinations.
VENDOR PITCH

As the source manufacturer of industrial AI analytics systems, FEXLINK offers:
Why have 200+ enterprise clients chosen FEXLINK?

✦A complete four-engine architecture — Qianzhi rules, Wanxiang deep learning, the Tianyan large model, and Taiyi intelligent control — with all 27 AI sub-models and 408 national-standard rules fully self-developed
✦A training foundation of real industrial data from 100+ categories of smart hardware, 100,000+ devices, and 200+ enterprise customers, with industry-leading model accuracy
✦Hybrid cloud + edge deployment, with private deployment and white-box model explanation as twin safeguards, meeting industrial data-security and trustworthy-AI requirements
✦Out-of-the-box deployment plus online learning — customers adopt industrial AI without an algorithm team, and models keep improving with use

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