Distributed Programmable Control System
A distributed control network built on CC/CR/X-series industrial PLCs, full IEC 61131-3 programming languages, integrated edge AI inference, 60% lower wiring cost.
A distributed control network built on CC/CR/X-series industrial PLCs, full IEC 61131-3 programming languages, integrated edge AI inference, 60% lower wiring cost.
The distributed programmable control system is FEXLINK's distributed control solution built on CC/CR/X-series industrial PLCs, delivering high-speed acquisition, logic control and edge computing for industrial field devices with IEC 61131-3 programming standards. It supports multi-protocol access, built-in gateway functions and the proprietary FEXLINK bus protocol, suited to industrial automation control scenarios.
Industry Pain Points
Poor Conventional-PLC Scalability
Conventional PLCs have limited expansion and closed protocols, making flexible IoT-platform access, device integration and digital retrofits difficult.
Closed Communication Protocols
Field devices use diverse closed protocols; interconnection across brands is hard, with high wiring costs and long construction cycles.
Insufficient Control Real-Time Performance
Conventional control networks have long communication cycles and low clock-sync precision, unable to meet high-speed production-line and multi-axis synchronous control needs.
Missing Edge Intelligence
Device-side AI inference is absent; data must go to the cloud for analysis, with high latency and bandwidth costs, limiting local real-time decisions.
Solution Architecture
Layered architecture, a complete data loop from sensing to operation.
Core Capabilities
Full IEC 61131-3 Programming Languages
ST/LD/FBD/IL/SFC five languages, compatible with CODESYS/OpenPCS, lowering engineers' learning costs.
EtherCAT High-Speed Bus
100us communication cycle with nanosecond clock sync, supporting 256 slaves for high-speed control and multi-axis synchronization.
Industrial-Grade Reliability
-25C to 70C wide temperature operation, CE/FCC/SIL 2 certification, EMC level-3 protection for harsh industrial environments.
Multi-Protocol Interconnection
Supports EtherCAT/PROFINET/EtherNet/IP/Modbus TCP/OPC UA with built-in gateway functions and the FEXLINK bus protocol.
Edge AI Inference
Supports TensorFlow Lite/ONNX with AI models running in real time on devices, cutting local decision latency to milliseconds.
Cloud-Edge Coordinated Management
IG gateways uplink data to the cloud with remote programming, debugging and OTA upgrades, raising O&M efficiency by 80%.
Data Loop
The complete data value chain: sense -> data -> AI -> warning -> control -> operation.
Product Portfolio
CC-Series PLC Main Module
CC Series
The core of industrial distributed control: full IEC 61131-3 languages with flexible combinations of digital/analog/temperature/special-function modules.
CR-Series Coupler
CR Series
Distributed I/O expansion coupler with EtherCAT high-speed communication, nanosecond clock sync and 256 slaves.
X-Series I/O Module
X Series
Digital/analog/temperature/communication/special-function modules adapting to all industrial field signal types.
IG Industrial Gateway
IG Series
100+ protocol conversion, aggregating field data to the cloud and supporting remote programming, debugging and OTA upgrades.
Customer Value
Quantified, verifiable customer value.
22% Higher OEE
EV battery PACK production line case: after the distributed PLC upgrade, line takt rose 35% and OEE 22%.
26% Lower Overall Energy
Semiconductor packaging/testing PLC upgrade case: edge AI and smart control cut overall energy 26% and maintenance costs 40%.
60% Lower Wiring Cost
Distributed architecture replaces centralized wiring; the EtherCAT bus dramatically simplifies cabling, shortens construction and cuts wiring costs 60%.
Industrial-Grade Assurance
-25C to 70C wide temperature, CE/FCC/SIL 2 certification and EMC level-3 protection keep production lines running continuously and stably.
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FAQ
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